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how to replace male plug on fm58-10B706-AJ charger, HELP


mjb
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My dog chewed on the male plug and I need to replace it. Does anyone know what it is called? I know it has the usual 3 wires, red,green and white plus it has 2 low voltage wires that are brown and blue. Pretty sure the brown one goes to some type of heat resistor, couldn't figure out what or where the blue low voltage goes to. I am not an electrical person as you can tell but I sure don't want to buy a new complete charger for the want of a male plug. 

Any advice? thanks

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  The extra 2 wires are a feedback temperature loop that tell the EVSE that the plug is overheating and shuts itself down.  There were too many wall plugs overheating and melting down/causing fires.  That is why Ford recalled the older EVSE's.    

 

  I'd start with the manufacturer, which is not Ford..  They won't be much help 'cause they'd rather sell you a new one.  I believe the unit is made by Amazing-E though the board inside is made by Clipper Creek.  Those are two places you can start.  Clipper creek's main facility is in Auburn, CA which is where they do warranty/repairs.  That's probably your best bet.

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The female end is an SAE J1772. I need to know what the male end is, the one that plugs into the residential receptacle. I won't be burning my house down. Although I am not an Electrician I have repaired service panels and replaced buss bars with permits pulled from the county.  If I run into trouble I will ask my partner who is a master Electrician. You are correct that if I am not qualified I should seek help. thanks!

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The female end is an SAE J1772. I need to know what the male end is, the one that plugs into the residential receptacle. I won't be burning my house down. Although I am not an Electrician I have repaired service panels and replaced buss bars with permits pulled from the county.  If I run into trouble I will ask my partner who is a master Electrician. You are correct that if I am not qualified I should seek help. thanks!

Sorry about that.

 

I suspect that the 120 volt end is only available from the manufacturer of the unit. 

It has a temperature sensing device, probably a thermistor, that has to match the circuitry in the EVSE.

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  • 1 month later...

Ford EV C-Max Energi Fusion Electric Vehicle Charger Charging Plug Cable CMax Image result for newest ford ev charging unit

The unit is recalled see if dealer will ignore dog chewing and replace under recall. Ford usually does not and if they are going to they (Ford/Dealer) are going to dispose of it. the top photo is the recalled unit the bottom is the replacement same as Amazing E 220v chargers. (see other post)

Edited by 68mustangjim
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If you have the EVSE in the second picture above (the one with the black J1772 plug) you cannot replace the NEMA 5-15 with a Home Depot replacement.  That unit has a thermistor with 2 extra wires in the NEMA 5-15 plug and if you don't hook up that circuit, it won't charge your car.  Maybe you can short the circuit, but I wouldn't count on that, and you'd be in danger of burning down your house (that is why Ford recalled the unit with the white J1772 plug in the first picture ).

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